Ibikoresho byo gutema nurufunguzo rwibikoresho no gukora ibicuruzwa

Ibikoresho byo gutema nurufunguzo rwibikoresho no gukora ibicuruzwa.Mugihe imikorere yinganda nibisabwa byujuje ubuziranenge bikomeje kwiyongera, abatanga isoko bazakoresha ibikoresho kabuhariwe kugirango bahuze ibyifuzo byabakiriya batandukanye.
Umuvuduko kandi wihuta byigihe bigenda birushaho kuba ingirakamaro mubikoresho no kubumba.Gukemura no gusya bigezweho bitanga amahirwe menshi yo kwihutisha igihe cyo gukora kandi birashobora no gusimbuza rwose intambwe yo gutunganya.Nubwo bimeze bityo, ubwiza n'ubuso bwiza nabyo ni ngombwa.Cyane cyane iyo bigufi kandi byimbitse bigomba gutemwa, ibisabwa kubisya ni byinshi cyane.
Ibikoresho bidasanzwe kandi mubisanzwe superhard bigomba gutunganyirizwa mubikoresho no kubumba bisaba ibikoresho byumwuga kandi bigoye.Kubwibyo, ibigo bikora ibikoresho nububiko bikenera ibikoresho byujuje ubuziranenge byemeza inzira yuzuye.Bakeneye ibikoresho byabo kugirango batange urwego rwo hejuru rwukuri, ubuzima burebure bwigihe kirekire, igihe gito cyo gushiraho, kandi birumvikana ko bakeneye gutangwa kubiciro bidahenze.Ni ukubera ko inganda zigezweho zihura nigitutu gihoraho cyo kongera umusaruro.Iterambere rihoraho rya automatike nubufasha bukomeye mugushikira iyi ntego.Ibikoresho byo gukata bikoreshwa mugikorwa cyo kwikora bigomba kugendana niterambere kugirango byuzuze ibisabwa byabakiriya mubijyanye n'umuvuduko, ituze, ubworoherane nubwizerwe bwumusaruro.
Umuntu wese ushaka kunonosora ikiguzi-cyiza cyo gutunganya agomba kwitondera umusaruro wibikorwa byose.
Ibi birashobora kuzigama ibiciro, ibikoresho bikora ibikoresho bya LMT byizera.Kubwibyo, ibikoresho-byo gukata cyane byemeza igipimo cyo gukuraho ibyuma byinshi kandi byiringirwa cyane ni ngombwa.Hamwe na Multiedge T90 PRO8, isosiyete itanga igisubizo cyiza kubikorwa byo gusya ibitugu kare.
LMT Ibikoresho 'Multiedge T90 PRO8 tangential indexable insertable insing sisitemu ishyiraho ibipimo muburyo bwo gukora no gukoresha neza.(Inkomoko: Ibikoresho bya LMT)
Multiedge T90 PRO8 ni sisitemu yo gushiramo insyo, buri shyiramo ifite umunani yose iboneka yo gukata.Gukata ibikoresho, geometrike hamwe nigitambaro birakwiriye cyane cyane gutunganya ibyuma (ISO-P), ibyuma bikozwe (ISO-K) nicyuma kitagira umwanda (ISO-M), kandi bigenewe gukoreshwa nabi no kurangiza igice.Ikibanza gifatika cyerekana icyuma cyerekana ahantu heza ho guhurira no kugereranya imbaraga, bityo bigahagarara neza.Irashobora kwemeza inzira yizewe no kurwego rwo hejuru rwo gukuraho ibyuma.Ikigereranyo cyibikoresho bya diameter kumubare w amenyo, ufatanije nigipimo kinini cyo kugaburira ibiryo, birashobora kugera kuri kiriya gipimo cyo gukuraho ibyuma byinshi.Kubwibyo, igihe kigufi cyigihe cyagerwaho, bityo kugabanya igiciro cyose cyibikorwa cyangwa ikiguzi cya buri gice.Umubare munini wo guca impande kuri insert nayo ifasha kongera imikorere ya sisitemu yo gusya.Sisitemu ikubiyemo umubiri wabatwara uri hagati ya mm 50 na 160 mm hamwe no gushyiramo compression itaziguye hamwe no gutema uburebure bwa mm 10.Igikorwa cyo gushiraho kashe ntisaba gusya mugihe cyibikorwa, bityo bigabanye gukora intoki.
Kugabanya igihe cyinzira bigira ingaruka kuburyo butaziguye bityo umusaruro wikigo.Isosiyete ivuga ko abatanga CAM ubu barimo guteza imbere uruziga ruzenguruka arc.Walter yazanye MD838 Isumbabyose na MD839 Urukurikirane rwikirenga rukora urusyo, rushobora kugabanya igihe cyizunguruka kugera kuri 90%.Mu kurangiza, igikoresho gishya cya arc igikoresho gishobora kugabanya igihe cyizunguruka mukongera cyane intambwe yintambwe.Ugereranije n’urusyo ruheza imipira, rusanzwe rusubira inyuma iyo rushyizwe mu gusya umwirondoro ku muvuduko wa mm 0.1 kugeza kuri mm 0.2, imashini isya igice cya arc irashobora kugera ku gipimo cyo gusubira inyuma cya mm 2 cyangwa irenga, bitewe no guhitamo Diameter ya igikoresho na radiyo yigikoresho kuruhande.Iki gisubizo kigabanya inzira yinzira igenda, bityo bigabanya igihe cyinzira.Urwego rushya rwa MD838 rwikirenga na MD839 Urukurikirane rwikirenga rushobora guhuza uburebure bwose, kunoza igipimo cyo kuvanaho ibintu, kunoza ubuso no kongera ubuzima bwibikoresho.Ibice bibiri bizenguruka ibice bya WJ30RD birashobora gukoreshwa mugutunganya ibyuma nibikoresho byuma.Ibi bikoresho biraboneka kandi mu cyiciro cya WJ30RA cya Walter kugirango ikoreshwe neza ibyuma bitagira umwanda, titanium hamwe n’amanota arwanya ubushyuhe.Bitewe na geometrie yateye imbere cyane, ibyo byuma bibiri byo gusya nibyiza kubirangiza igice no kurangiza igice gifite inkuta zihanamye, umwobo muremure, hejuru ya prismatic na radiyo yinzibacyuho.Walter yavuze ko uruhererekane rw'ibikoresho n'ibikoresho bituma MD838 Ikirenga na MD839 Ikirenga cyiza cyo kurangiza neza mu rwego rwo gukora ibumba.
Ibikoresho bigoye-kumashini nkibikoresho bidafite ingese hamwe nubushyuhe bwo hejuru cyane bikoreshwa mugukora ibicuruzwa kandi bitera ibibazo bidasanzwe.Dormer Pramet yongeyeho ibicuruzwa bishya murukurikirane rwabigenewe kugirango bikemure iyi mirimo.Igisekuru cyayo gishya gikomeye cya karbide eshanu zanyuma zashizweho kugirango zisya zifite imbaraga muri rusange gutunganya no kubumba.S7 ikomeye ya karbide yo gusya ikata yatanzwe na Dormer Pramet ikubiyemo ibikorwa byinshi mubyuma bitandukanye, ibyuma bikozwe mubyuma ndetse nibikoresho bigoye kumashini (harimo ibyuma bitagira umwanda na super alloys).Isosiyete ivuga ko igipimo cy’ibiryo cya S770HB, S771HB, S772HB na S773HB cyiyongereyeho 25% ugereranije n’icyuma gisya imyironge ine.Moderi zose zifite inguni nziza kugirango igere kubikorwa byoroshye kandi bigabanye ingaruka zakazi.Ipfunyika ya AlCrN irashobora gutanga ubushyuhe bwumuriro, kugabanya ubukana, kwihanganira kwambara neza no kuramba, mugihe imfuruka ntoya ya radiyo hamwe nigishushanyo mbonera gishobora gutanga imikorere ihamye kandi ikagura ubuzima bwibikoresho.
Kuri santere eshanu zitunganya imashini, uruganda rumwe rwateje imbere uruganda rwanyuma.Nk’uko iyi sosiyete ibitangaza, igikoresho gishya cya S791 gifite ubuziranenge bw’ubuso kandi gikwiranye no kurangiza igice no kurangiza ibyuma, ibyuma bitagira umwanda, ibyuma bikozwe mu byuma hamwe n’ubushyuhe bwo hejuru.Nibishushanyo byambere byubwoko bwayo muri serivise ya Dormer yisosiyete kandi ikubiyemo radiyo yizuru yo gusya, hamwe nuburyo bunini bufatika bwo kunama no gutunganya urukuta rwimbitse.
Ugereranije nuduseke twumupira wanyuma, ibikoresho bimeze nkibikoresho bitanga byinshi, bigera ahantu hanini ho guhurira hamwe nakazi, kwagura ubuzima bwibikoresho no kugabanya igihe cyinzira.Nk’uko uwabikoze abitangaza, passe nkeya zisabwa, igihe gito cyo gutunganya, mugihe ukomeje kubona ibyiza byose bihuriweho no gusya imipira ikomeye.Murugero ruheruka, iyo gutunganya hamwe nibintu bimwe, urusyo rwa silindrike rusaba passe 18 gusa, mugihe umupira wanyuma usaba passe 36.
Imirongo mishya yuzuye ya Aluflash ikubiyemo 2A09 2-impande zisanzwe-z'uburebure bwa kare.(Inkomoko: ITC)
Kurundi ruhande, iyo aluminium ari ibikoresho byo guhitamo, serivise ya Aluflash ya ITC yemeza imikorere myiza.Urukurikirane rushya rwurusyo rwanyuma ni urusyo rutandukanye, rwiza rwo gusya, gusya, gusya kuruhande, gusya, guhuza interpolation, gusya kwingirakamaro no gusya.Uru ruhererekane rushobora gukuraho kunyeganyega no gukora ku muvuduko mwinshi no kugaburira ibiryo, harimo urusyo rwa karibide ebyiri na eshatu zifite urusyo rukomeye rwa diameter ya mm 1 kugeza kuri 25.Kwihutisha irangizwa
Aluflash nshya yemerera impande enye zihanamye kandi igahuza tekinolojiya mishya myinshi kugirango ihuze ibisabwa cyane byo gusya cyane.Aluflash yazanye umwironge wa W ufite imiterere ya W kugirango utezimbere chip no kwimura chip, bityo bizamura inzira ihamye kandi bigabanye imbaraga zo guca.Kuzuza ibi nibintu bya parabolike, bitezimbere ibikoresho bihamye, bigabanya amahirwe yo gutandukana no kwangirika, kandi bitezimbere kurangiza.Aluflash ifite kandi tine ebyiri cyangwa eshatu, ukurikije niba umukiriya ahisemo impande ebyiri cyangwa impande eshatu.Imbere yo gukata imbere irusheho kunoza ubushobozi bwo kuvanaho chip, bityo bikongerera ubushobozi bwo gutunganya ahahanamye hamwe nubushobozi bwo gutunganya Z-axis.
PCD intangarugero yo gusya hamwe n "uburyo bwo gukonjesha imbeho", ishobora gukoreshwa kugeza murwego rwo hejuru rwo gutunganya imashini ya aluminium (Source: Lach Diamant)
Ku bijyanye no gutunganya aluminium, Lach Diamant yasuzumye uburambe bw'imyaka 40.Byose byatangiye mu 1978, igihe PCD yambere yo gusya PCD ikata-igororotse igororotse, inguni ya shaft cyangwa kontour yakozwe kubakiriya mubiti, ibikoresho, plastike hamwe ninganda.Nyuma yigihe, hamwe niterambere rihoraho ryibikoresho byimashini za CNC, ibikoresho byo gukata polycrystalline diamant (PCD) byahindutse ibikoresho bigezweho byo gukora cyane no gutunganya aluminium nibice bigize uruganda rukora amamodoka n'ibikoresho.
Gusya cyane bya aluminiyumu bisaba uburinzi bwihariye bwo guca diyama kugirango birinde ubushyuhe budakenewe.Kugira ngo iki kibazo gikemuke, Lach Diamant yafatanije na Audi guteza imbere sisitemu "ikonje ikonje".Muri ubu buhanga bushya, indege ikonjesha ivuye mu gikoresho cyitwara itangwa mu buryo butaziguye kuri chip yakozwe binyuze mu mpande za diyama.Ibi bikuraho ibisekuru byubushyuhe bwangiza.Iri shyashya ryakiriye patenti nyinshi kandi ryabonye igihembo cya Hessian Innovation Award.Sisitemu "inshinge ikonje" nurufunguzo rwa PCD-Monoblock.PCD-Monoblock nigikoresho cyo hejuru cyane cyo gusya gifasha abakora urukurikirane kubona inyungu nziza ziva muri HSC / HPC itunganya aluminium.Igisubizo cyemerera ubugari ntarengwa bwa PCD iboneka kugirango ikoreshwe.
Ihembe ryagura sisitemu ya M310 yo gusya no gukata ibibanza.(Inkomoko: Ihembe / Sauerman)
Hamwe no kwagura ibikoresho byakoreshejwe mu gusya no gukata ibibanza, Paul Horn arasubiza ibyifuzo byabakoresha kugirango barusheho kugenzura ubushyuhe butangwa mugihe cyo gutunganya.Ubu isosiyete itanga sisitemu yo gusya M310 hamwe nogukonjesha imbere kumubiri.Isosiyete yaguye imashini isya hamwe na sisitemu yo gusya hamwe nibikoresho bishya, byongerera igihe cya serivisi ibyinjijwemo, bityo bigabanya ibiciro byibikoresho.Kubera ko nta bushyuhe bwimuwe buva ahantu haciwe kugeza igice, itangwa ryimbere ryimbere rishobora kandi kunoza neza gusya kwahantu.Byongeye kandi, ingaruka zo gukonjesha zikomatanya hamwe na geometrike yo gukata bigabanya imyumvire ya chip yo kwizirika mumashanyarazi.
Ihembe ritanga ubwoko bubiri bwo gusya hamwe nibikoresho byo gusya.Imashini isya imashini ifite umurambararo wa mm 50 kugeza kuri mm 63 n'ubugari bwa mm 3 kugeza kuri mm 5.Nkumashini usya, diameter yumubiri nyamukuru uri hagati ya mm 63 na mm 160, naho ubugari nabwo buva kuri mm 3 kugeza kuri mm 5.Imyanya itatu ya S310 ya karbide yinjizwamo ihindukirira ibumoso n’iburyo bwumubiri nyamukuru kugirango igabanye neza imbaraga zo gukata.Usibye geometrike nyinshi yo gutunganya ibikoresho bitandukanye, Ihembe ryanashyizeho insimburangingo hamwe na geometrike yo gusya aluminiyumu.
Seco ikomeye ya karbide ya hobbing ikata hamwe na HXT yemewe kandi irakenewe mugutunganya ibice byubuvuzi, nko gutera femorale.(Inkomoko: Seco)
3 + 2 cyangwa 5-axis mbere yo kurangiza no kurangiza ibikoresho bikomeye ISO-M na ISO-S (nka titanium, imvura iguye ibyuma cyangwa ibyuma bidafite ingese) birashobora gusaba umuvuduko muke no gukoresha ibikoresho byinshi.Usibye gukoresha imipira gakondo Usibye igihe kirekire cyigihe cyo gusya kumutwe, gukoresha ingamba nshya kandi zisaba tekiniki zo gutunganya ibyuma mugukata ibyuma akenshi ni ikibazo.Ugereranije no gukata imipira gakondo yo gusya, ibikoresho bya Seco ibikoresho bishya byo gutunganya hob birashobora kugabanya inzira yo kurangiza igihe kugeza 80%.Igikoresho cya geometrie nuburyo gishobora kugera kubikorwa byihuse hamwe nintambwe nini bitongereye umuvuduko wo guca.Isosiyete yavuze ko abakoresha bungukirwa nigihe gito cyizuba, guhindura ibikoresho bike, kwizerwa cyane hamwe nubuziranenge bwubutaka buhoraho.
Mapal's Tritan-Drill-Reamer: Impande eshatu zo gukata hamwe na chamferi esheshatu ziyobora kubyobo byuzuye neza kandi byubukungu.(Inkomoko: Ikarita)
Huza intambwe nyinshi zo gutunganya mugikoresho kimwe kugirango uruganda rukore ubukungu bushoboka.Kurugero, urashobora gukoresha Mapal's Drill-Reamer kugirango ucukure kandi usubire icyarimwe.Iki cyuma gikonje imbere cyo gukanda, gucukura no gusubiramo biraboneka muburebure bwa 3xD na 5xD.Imashini nshya ya Tritan drill reamer ifite chamferi esheshatu ziyobora kugirango zitange imikorere myiza yo kuyobora, kandi umwirondoro wubutaka wa chip ufite imiterere ihuye na groove kugirango ugere ku gukuramo neza no kwikuramo chisel, ibyo birashimishije.Kwishyira ukizana kwa chisel impande zituma imyanya ihagaze neza kandi ikora neza.Impande eshatu zo gukata zemeza neza kuzenguruka no gukora cyane umwobo.Kongera gukata bitanga umusaruro wo hejuru.
Ugereranije na gakondo yuzuye ya radiyo yo gusya, Inovatools 'Curve Max yo gusya ifite geometrie idasanzwe ishobora kugera ku ntera ndende no gusimbuka umurongo ugororotse mugihe cyo kurangiza no kurangiza.Ibi bivuze ko nubwo radiyo ikora ari nini, igikoresho kiracyafite diameter imwe (Source: Inovatools)
Buri sosiyete ifite ibisabwa bitandukanye byo kugabanya.Niyo mpamvu Inovatools yerekana urukurikirane rw'ibisubizo by'ibikoresho muri kataloge yayo nshya, igabanijwemo aho bakorera, nk'ibikoresho no gukora ibumba.Yaba gusya, imyitozo, reamers na counterbores, sisitemu yo gukata moderi Inoscrew cyangwa ubwoko butandukanye bwibiti-biva kuri micro, diyama ikozweho na XL kugeza kuri verisiyo yihariye, abayikoresha bazahora babona ibyo bakeneye kubikorwa byihariye Igikoresho cya.
Urugero ni umurongo wo gutandukanya igice cyo gusya igice cyo gusya, gikoreshwa cyane cyane mubikoresho no gukora ibicuruzwa.Bitewe na geometrie idasanzwe, icyuma gishya cya Curve Max cyo gusya cyemerera inzira nini ninzira igororotse gusimbuka mugihe cyo kurangiza no kurangiza.Nubwo radiyo ikora ari nini kuruta imashini isanzwe yuzuye-gusya, ibikoresho bya diameter biracyari bimwe.
Kimwe nibisubizo byose byatanzwe hano, iyi nzira nshya iteganijwe kuzamura ubwiza bwubutaka no kugabanya igihe cyo gutunganya.Izi ngingo nizo shingiro ryicyemezo icyo ari cyo cyose cyo kugura ibikoresho bishya byo gukata bikozwe n’ibikoresho n’inganda zikora kugirango bifashe kugera ku muvuduko w’isosiyete, gukora neza, n’intego zunguka.
Umuyoboro ni ikirango cyitsinda ryitumanaho rya Vogel.Urashobora kubona urutonde rwibicuruzwa na serivisi byuzuye kuri www.vogel.com
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